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DRIVE CHAIN AND SPROCKET INSPECTION

Honda ATV drive chains are equipped with O-ring sealed permanently greased pins and rollers. The sprockets and outer rollers require periodic lubrication. Lubricate the chain with Honda TRX 200 O-Ring Chain Lubricant (PN 2872073). Inspect the drive chain for missing or damaged O-Rings, link plates, or rollers. Do not wash the chain with a high pressure washer, gasoline or solvents; do not use a wire brush to clean the chain as damage to the O-Rings may occur. Clean chain with hot soapy water and a soft bristled nylon brush.

SPROCKET INSPECTION

Inspect the sprocket for worn, broken or bent teeth. To check for wear, pull outward on the chain as shown. Replace sprocket if chainmovement exceeds 1/4″ (.6 cm).

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DRIVE CHAIN INSPECTION

The chain must be replaced when it reaches 3% elongation.
1. Stretch the chain tightly in a straight line.
2. Measure a length of twenty pitches (pins) frompin center to pin center, and compare to the specification. Replace the chain if the length exceeds the wear limit.
3. When replacing or reinstalling drive chain, install the closed end of the splice link clip as shown, with the closed end leading in forward operation.

DRIVE CHAIN ADJUSTMENT, CONCENTRIC SWINGARM

Honda Trx 200 Repair Manual

Honda trx 200 specifications

CAUTION: Never adjust or operate the vehicle with the rear drive chain too loose or too tight as severe damage to the transmission and drive components can result.

Honda Trx 200 Value

Break-In: It is extremely important tomaintain proper chain tension to ensure the best possible chain life. There is a chain break-in period of approximately 100 miles or two (2) tanks of fuel. During this time chain tension should be watched very closely and loads to the chain should be kept light.

Checking Deflection: Inspect chain deflection by slowly moving the ATV forward so any slack that may have previously been on the under part of the chain is now on the top side of the chain. The bottom part of the chain should be taught during inspection. Measure the chain deflection as shown in the diagram. Deflection should be approximately 3/8 in. (10 mm). After inspection, again slowly move the ATV forward until all the chain slack is on the top side of the chain and inspect the deflection. Repeat this procedure several times to check different spots on the chain.

Honda Trx 200 For Sale

The chain is correctly adjusted when the tightest portion of the chain itself has approximately 3/8 in., (10mm) of deflection. It’s a common characteristic of any chain to have one or more tight spots in the chain. Therefore, it is extremely important to check chain deflection in several areas of the chain to ensure deflection is correct at the tightest point.